Need Info for Welding Mounts on an Axle

M

moto

Guest
I have a Ford 8.8 for my XJ and a MORE mount kit.

Im wondering what kind of welding and welder specs are required to do this type of job properly.

Thanks in advance.
 
W

whateverworks

Guest
May I see pics of the kit before I entertain an answer please?
Thanks
Kelly
 
W

whateverworks

Guest
Ok that looks pretty simple... I was expecting a shiat load of pieces to be welded on.
As for welding them parts to an axle I would use MIG... Make sure everything is grease and rust free and nothing but shiny metal to weld to and that goes for both the axles as well as the parts you plan on welding on. With this suggestion I recomend with any type of welding for best quality.
You can stick weld (arc) if you like but the weld quality would be much better with MIG in my opinion.
For welser spec... I suggest a 220v Mig that will go upto 180amp's... As for setting up your wire speed and amperage that will be up to trial and error if you are not familiar with the MIG welder... Some people crank the amperage full tilt and some like there wire speed slow as well... so what it comes down to is personal preference on wire speed and amperage.
Select the area you will be welding these pices to and tac weld them on and look carefully and measure 15 times if you need to to get them correctly aligned. Tac welds are much easier to cut off if you make a mistake in calculation.
Once you are happy with the measurements and what not... feel free to burn them parts on permanently.
If you do not feel confident in your welding skills feel free to ask a friend to weld them on. There is nothing wrong with asking for help in making your rig as solid and safe as possible.
Looks to me like a very simple and effective system for SPOA in the rear of your XJ to the Ford 8.8 axle.
Good luck with your build and I hope this helps you through...
Kelly
 

Kunker

Administrator
Club Member
Well put Kelly.

Make sure everything is grease and rust free and nothing but shiny metal to weld to and that goes for both the axles as well as the parts you plan on welding on.

Probably the most important part of a good weld is the prep, so make sure you clean it up very well. I just wanted to throw out another reminder not to use brake cleaner when you are prepping to weld:

http://www.brewracingframes.com/id75.htm

Good luck, and post pics when you're done!
 
M

moto

Guest
Thank you for all the info. This gives me what I needed to go ahead.
 
W

whateverworks

Guest
Well put Kelly.



Probably the most important part of a good weld is the prep, so make sure you clean it up very well. I just wanted to throw out another reminder not to use brake cleaner when you are prepping to weld:

http://www.brewracingframes.com/id75.htm

Good luck, and post pics when you're done!

As for using brake clean... Stay away from chlorinated brake clean... If it says non-flammable on the can DON"T USE IT... this is the type that will kill you when using it to clean up areas to weld.
If it says it is flammable it should be ok to use. But like the article posted above... READ THE DAMN LABEL BEFORE YA USE IT or ya could become a statistic.
Kelly
 
F

fierodough

Guest
As for using brake clean... Stay away from chlorinated brake clean... If it says non-flammable on the can DON"T USE IT... this is the type that will kill you when using it to clean up areas to weld.
If it says it is flammable it should be ok to use. But like the article posted above... READ THE DAMN LABEL BEFORE YA USE IT or ya could become a statistic.
Kelly


A good cleaner to use that's safe is vinegar in a spray bottle.

Glean your parts with your favourite solvent and then go over it thoroughly with vinegar and some paper towels. It removes any residue and it's a mild acid so it preps the surface.

Also good on fries. :)

Glean your parts with your favorite solvent and then go over it thoroughly with venegar and some paper towels. It removes any residue and it's a mile acid so it preps the surface.

Also good on fries. :)
 
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